Sensor integration services

Collect precise environmental data, avoid costly mistakes during hardware-software integration, accelerate IoT product development, and improve cyber-physical system reliability with ITRex’s sensor integration services

Professional sensor integration services to streamline your project

Whether you need to retrofit industrial equipment with smart sensors, develop a new medical device, or improve supply chain transparency, you have come to the right place. ITRex's embedded system engineers specialize in sensor integration, offering comprehensive services:

Sensor selection & feasibility analysis

Our sensor integration services begin with an analysis of your needs. This allows us to select appropriate off-the-shelf sensors (e.g., temperature, pressure, motion, light, humidity, etc.) considering your deployment, precision, and power requirements. The discovery phase helps avoid delays and costly reworks caused by incompatible or underperforming sensors.

Hardware integration

To enable sensor integrations, we physically connect the selected sensing devices with your hardware using PCBs or connectors. ITRex can also assist you in designing and assembling custom hardware interfaces to support multiple sensors, ensuring compatibility with microcontrollers, processors, and edge devices while improving product scalability.

Sensor data acquisition

ITRex's sensor integration expertise includes configuring sensors to collect data from their surroundings or equipment, enabling analog-to-digital conversions, and implementing real-time data streaming or batch collection protocols. Our sensor data integration services provide quality data for analytics and automation, setting the stage for robust data-driven applications.

Firmware & driver development

Our team is well-versed in firmware and middleware development. We create low-level software to support sensor integrations with cyber-physical systems, including drivers that turn raw sensor signals into actionable insights. We also tweak firmware for high performance and low power consumption, ensuring that the sensors work seamlessly within the system architecture.

Sensor communication

ITRex provides dependable sensor integrations via wired protocols such as I2C, SPI, and UART. We’re also knowledgeable about wireless connectivity solutions, implementing standards like MQTT, Bluetooth/BLE, Zigbee, Z-Wave, and LoRa/LoRaWAN to connect sensors to cloud platforms and physical devices. Collaborate with us to optimize data transfer rates, reduce latency, and improve system responsiveness!

Sensor calibration & testing

An essential part of sensor integration is fine-tuning them to ensure accurate measurements. To that end, ITRex performs rigorous testing under various operating conditions to detect and correct errors in sensor output. Whether you are developing a critical system, such as solutions for remote patient or industrial monitoring, or you want to cut equipment maintenance costs, you can count on our sensor integration expertise.

Analytics & visualization

Our data consultants and embedded engineers will use bespoke algorithms or AI models to transform raw sensor data into operational guidance. As part of sensor integration, we also offer data visualization services, crafting dashboards and human-machine interfaces to help users make better-informed decisions and enhance their experience.

End-to-end product development

Besides IoT sensor integration, ITRex has the right skills and expertise to manage the entire electronic product development lifecycle, from ideation to deployment, troubleshooting, and ongoing support. We combine hardware, software, and cloud solutions to create complete sensor-based systems and can assist you with testing, certification, and investor pitches.

Emerging tech implementation

We perform advanced sensor integrations, experimenting with state-of-the-art technologies like energy harvesting and biosensing and engineering innovative products for the automotive, healthcare, and utilities sectors. Join your forces with ITRex to keep your business ahead of the curve and discover new market opportunities!

Sensor integration for smooth IoT product development

As an IoT consulting and development firm, ITRex fully comprehends the hurdles of cyber-physical system implementation. Our in-house team of software architects, engineers, business analysts, and user experience experts expedites the sensor integration process as part of wider-scope projects, creating robust connected solutions for enterprises and consumer electronics brands.

Home automation

We work with home and building automation companies to choose appropriate sensors, create low-level software for efficient data collection, and implement energy-efficient communication protocols. Whether you are working on a self-learning thermostat, a lighting management system, or an advanced security camera, our sensor integration expertise will help.

Medical IoT

You can rely on our Internet of Things and sensor integration talent to select, calibrate, and integrate biometric sensors for heart rate, blood pressure, glucose and oxygen levels, and temperature monitoring into wearable devices and medical equipment. ITRex will also consult you on how to meet FDA, MDR, HIPAA, and GDPR regulations.

Industrial IoT

ITRex’s IoT sensor integration know-how includes installing sensors in industrial equipment to monitor vibrations, pressure, temperature, and other critical parameters. Additionally, we’ll help you train predictive algorithms for anomaly detection and design dashboards for equipment health evaluation. Contact our team to minimize downtime and maintenance costs!

Automotive

We implement sensor integrations for the automotive industry, creating advanced driver assistance systems (ADASs) packed with lidar, radar, and proximity sensors for spot-on object detection and navigation. ITRex tests sensor performance under diverse driving conditions and ensures compliance with industry standards such as ISO 26262, AUTOSAR, MISRA, and CAN.

Agriculture

In agriculture, our IoT sensor integration services include deploying moisture, temperature, and pH sensing devices across fields and in greenhouses. ITRex can also establish reliable wireless networks based on NB-IoT and LoRaWAN in rural areas and enhance precision farming solutions with AI capabilities, optimizing water and vertilizer usage and reducing manual labor.

Supply chains

If you want to monitor environmental conditions while transporting sensitive goods, speed up inventories, and optimize delivery routes, our sensor integration services will come in useful! From GPS to RFID and beacons, we have mastered all types of sensors for supply chain management—and we can also help you develop the underlying software infrastructure.

Our sensor integration technology stack

○ Environmental sensors: temperature, humidity, pressure, light
○ Motion and proximity sensors: accelerometers, gyroscopes, lidar
○ Biometric sensors: heart rate, SpO2, glucose, EEG
○ Acoustic sensors: microphones, ultrasonic
○ Imaging sensors: cameras (2D, 3D), thermal imaging, radar

○ Embedded programming: C, C++, Python, Rust
○ Real-time operating systems (RTOS): FreeRTOS, RTX, Zephyr, Microsoft Azure RTOS, Mbed OS
○ Sensor-specific libraries: CMSIS for ARM processors, vendor-provided SDKs, custom

○ Wired: I2C, SPI, UART, Modbus, CAN, Automotive Ethernet
○ Wireless: BLE, Zigbee, Z-Wave, LoRa/LoRaWAN, NB-IoT
○ Internet protocols: MQTT, CoAP

○ Hardware design tools: Altium Designer, KiCad
○ Data processing frameworks: TensorFlow Lite, PyTorch Mobile, Edge Impulse, OpenMV, TinyML
○ Analytics platforms: AWS IoT Core, Microsoft Azure IoT, Google Cloud IoT
○ Testing environments: simulation tools and hardware-in-the-loop (HIL) testing setups

Sensor integration case studies

A software solution for monitoring solar panel manufacturing and assembly lines → →

AI-powered fitness mirror with a personal coach inside → →

Modernization of a manufacturing execution system (MES) for medical equipment manufacturers → →

Eye-tracking technology solution for neurological research → →

Healthcare IoT Platform to Improves Hand Hygiene Behavior

Hygenix healthcare IoT platform to improve hand hygiene behavior in healthcare facilities → →

Why choose ITRex for your sensor integration project?

Unrivalled sensor integration expertise Proven track record Aside from understanding different types of sensors, their capabilities, and limitations, ITRex has hands-on experience integrating sensing devices with various hardware, software, and cloud ecosystems to ensure precise data collection, transfer, and analysis. Our portfolio includes advanced sensor integrations for businesses across a variety of industries, including healthcare, biotechnology, life sciences, manufacturing, and logistics. We understand the potential sensor integration challenges in your project and how to overcome them.

Full-cycle sensor integration services Quick turnaround From sensor selection and feasibility analysis to post-deployment support, ITRex takes the complexity out of your sensor integration project, allowing you to focus on your business. We also prototype, test, and debug connected solutions to optimize their performance. As an enterprise software development firm with a technology startup mindset, we accelerate product prototyping and development to meet our clients' time-to-market goals while providing mature project and quality control processes and lowering the risk of failure.

Testimonials

ITRex’s team are experts in their trade. The software development they provided was critical to advancing the project to the next level.

Jeff Block

VP of Process and Technology

PotentiaMetrics, Inc.

When you hire them, you're actually going to get something valuable.

Daniel Schuler

CTO

Hyginex

ITRex is an outstanding partner. They don't even feel like a contractor, but more like a fully integrated team.

Ashley Lewis

Director of Product Management

Dollar Shave Club

Your meticulous attention to detail and unwavering commitment has set a benchmark for excellence. Your technical prowess and innovative problem-solving skills have been nothing short of extraordinary.

Deb Hope

EVP at Data Analytics Platform

Numa Biosciences

The team at ITRex is a solution oriented and efficient partner delivering robust technical solutions without needing a lot of support. Their work gave us the ability to scale our development capacity to greatly improve Live Aware’s customer value.

David Berger

CTO

Live Aware Labs

FAQ

Sensor integration services are valuable in a variety of industries, including healthcare, automotive, agriculture, manufacturing, logistics, and consumer electronics. Sensor integration allows for precise data collection and dependable system performance, whether you are developing a medical IoT device, creating an autonomous vehicle system, or optimizing your supply chain.

During the discovery phase, we conduct a comprehensive feasibility analysis. This includes understanding your deployment environment, precision requirements, and power constraints in order to choose a sensor integration strategy that perfectly aligns with your project objectives.

Yes, we specialize in retrofitting existing systems via sensor integrations. This includes designing custom hardware interfaces, developing compatible firmware, and ensuring seamless integration without disrupting your existing operations.

To protect your systems from data breaches and unauthorized access, we implement robust cybersecurity measures such as encryption protocols, secure communication standards (e.g., MQTT, CoAP), and regular software updates.

Project timelines vary according to their complexity. For example, integrating a single sensor may take a few weeks, whereas advanced sensor integrations in full-scale IoT systems may take several months to complete. We collaborate closely with you to set realistic milestones and ensure timely delivery.

We conduct rigorous testing under both simulated and real-world conditions, employing tools such as hardware-in-the-loop setup. This includes evaluating sensor integrations for accuracy, dependability, environmental resilience, and compliance with applicable industry standards.

Absolutely. Our team is proficient in regulatory standards such as ISO 26262 for automotive systems, FDA and MDR for medical devices, and GDPR and HIPAA for data privacy. We ensure your sensor integrations meet all necessary compliance requirements.

Yes, we offer post-deployment support, including troubleshooting, software updates, recalibration, and ongoing system optimization to maintain performance and reliability over time.

Our sensor integrations are built to scale. Whether you intend to add more sensing devices, process larger data volumes, or enter new markets, we ensure that your solution can adapt to changing needs without major overhauls.

We actively seek out cutting-edge sensor technologies, such as energy-harvesting sensors and AI-enhanced analytics, and incorporate them into our sensor integration services to give your solution a competitive advantage in innovation.